chop saw

Chop Saw: All You Need To Know

Chop saw is a substantial and cogent tool that plays as an essential component in making and designing of various shelves, racks, furniture, automobiles, construction work, and many more. Be it on a small scale considering a dressing table or on a large scale by looking at industrial products, chop saw, as a tool, forms the basis of our lifestyle. What are its purposes? When and how can it be used? What are the different types of it, and which type is used for which purpose? These are some tacky questions that need to be deal with. Today, mini chop saws are available for people who can and who tend to take this work at their own hands. It is easy to use, and without bearing many expenses, your beautiful crockery shelf or shoe rack will find themselves a beautiful place at your home. But mostly and by large, these are used by carpenters and woodcutters for heavy and big products. Today, in this current article, we’ll be introducing you to the uses, functions, and types of chop saws that are beneficial not only to the professional workers in this field but to the ones who have the capability and will to do it as a hobby or favorite pastime.

What is a Chop Saw?

To begin with, there are a variety of chop saws, each type differing from the other in some aspects. Although all saws are using to cut metals or wood, but the process and style differ in a great way. Chop saws are basically using to cut metal or wood in straight and precise forms. They give an edge and sharpness to the workpiece.

In scientific terms, a chop saw is a machine tool with rotating abrasive wheel fixed on the hinged arm, brought down to a workpiece intended to cut. Due to immense strong behavior and raw power, it is preferred over other saws. The abrasive disc attached is made run hastily on the surface that cuts it into sleek and fine edges. 

This marks the basic difference between a chop saw, miter saw and a circular saw. Let us now understand the difference between the three for an easy understanding of its purpose and use.

How to differentiate between a Chop Saw and a Miter Saw?

Chop Saw

As already discussed above, a chop saw is used to cut precise and straight workpieces. Let us now learn some more novel points of differentiation of chop saw against miter and circular saw.

● Used for making accurate cuts on straight lines mainly on metals.

● It is a bit less versatile than miter saws.

● Mostly used in building sites, workshops, factories and industries, production shops, etc.

● Bold and stronger than a miter saw.

Miter Saws

In search of a saw that can help you in your general woodworking and ‘Do it Yourself’ works? Miter saws are just the right tool for you to choose. Unlike chop saws, they make cuts that are beveled and mitered. And these types of cuts are usually required verities on woods for making crown moldings or angles at different degrees. And because it is used for general purposes, it cuts only on smooth surfaces like wood, plastics, and similar objects. You won’t be able to cut metal through these.

● Miter saws can be used in building sites, workshops, factories and industries, production shops, etc.

● They can take less pressure than a Chop Saw.

● These cuts are beveled or mitered.

How to cut with a Chop Saw?

Chop saws are best used to cut hard metals like rods or any other hard ferrous substance. It is very to cut with a Chop Saw that only moves upward and downward, without asking you to make any calculations like in miter saw. 

Keep the following points on remembrance to cut through a Chop saw-

● The size of the blade of a chop saw allows you to cut pieces in different thickness according to your needs.

● The circular abrasive discs are powerful that allows you to cut hard steel.

● Characteristics of typical blades like teeth are absent. But a high degree of precision is acquired.

● Cuts are made using spinning and grinding methodology.

● They cut sturdy materials like metals, ceramics, tiles, concretes, etc.

● Clamp the workpiece on to the saw table. Now press the trigger on (the button) and pass it through until your cut is obtained.

What are some common uses of Chop Saw?

Today, a variety of saws has emerged for a variety of purposes. Many other saws are used to cut several other objects, but what makes Chop saws stand out in the market is its ability to cut not only non-ferrous but ferrous substances too. It can cut huge volumes of metal in a single count.

Some of the most on uses of Chop saws include:

1. Jobs that require cutting a large number of metals at the same length, for example, fencing.

2. To cut steel bars, pipes, channels, etc. to the required length.

3. To cut tough and strong solid metal bars that cannot be cut by a hacksaw or a band saw.

4. These are widely used in construction sites.

5. Mass production industries use these for several purposes.

Points to remember while using a Chop Saw

Though chop saw has a variety of uses and advantages over other saws and helps in obtaining precision in cutting, carefulness must be taken into consideration, and one must use it consciously. These are difficult and tacky to control. Be careful while working with these and use specifically for intricate and sharp-angled cuts. 

 Safety tips to be kept in mind while working with a chop saw

● Always use a face shield. A pair of goggles might work, but a face shield would be a much better option to keep yourself safe from the fine metal particles that may damage your physique.

● Go for a mask that covers your nose from the dust and other air particulars.

● Make sure there are no cracks or damages before you start cutting the workpiece.

● Never apply force on the sideways of the parting-off wheel as it may counter back and hurt you due to a thin cross-sectional area.

● Keep yourself safe from the sparks generated and also distance any flammable item from the saw.


You have now acquainted yourself with all the required information of chop saw that you’d need to start working with it. So, based on your needs, you now have the option of whether to go or not for it and make the best decision for yourself and your workpiece.

Scroll to Top